Survey3D A160: The Ultimate Automatic 3D Laser Scanner for Silo Volume Measurement

Revolutionize Inventory Management with the Survey3D A160

In industries like power generation, steel manufacturing, and agriculture, accurate inventory management of bulk materials is critical. Traditional manual measurement methods for silos and bunkers are not only time-consuming and prone to large errors but often hazardous for personnel.

Enter the Survey3D A160 Silo Hanging Automatic 3D Laser Scanner—a cutting-edge solution engineered by Beijing Survey3d System to automate and perfect the process of volume measurement in challenging industrial environments.

What is the Survey3D A160?

The A160 is a fully automatic, high-speed 3D laser scanner designed specifically to be suspended from the top of silos, bunkers, and sheds. Unlike tripod-based scanners that require manual setup on the ground, the A160 is installed overhead, providing a comprehensive “bird’s-eye” view of the material pile below.

It utilizes advanced laser ranging technology to capture thousands of data points per second, creating a detailed 3D point cloud of the material surface. This data is instantly processed to calculate the exact volume of materials such as coal, grain, cement, or ore.

Key Features and Benefits of the Survey3D A160

• Fully Automatic Operation: Once installed, the A160 requires no human intervention inside the silo. It can be controlled remotely via cable, allowing operators to initiate scans and generate reports from the safety of a control room.
• High Precision & Speed:
  • Scan Speed: Capable of capturing 20,000 to 80,000 points per second.
  • Accuracy: Delivers a volume calculation error of less than 0.5%, far surpassing manual estimation methods.
  • Efficiency: A complete scan of a large silo takes only 2–4 minutes.
• Industrial Durability (IP67): Built to withstand harsh environments, the A160 boasts an IP67 rating, making it dustproof and waterproof. Its 905nm laser effectively penetrates dust, ensuring reliable data even in dusty coal sheds or grain bins.
• Smart Data Processing: The accompanying software automatically filters out noise (like airborne dust), generates 3D models, and outputs volume reports in various formats (ASC, TXT) with a single click.
• Compact & Lightweight: Weighing approximately 3.5kg to 5.3kg, it is easy to install and causes minimal stress on silo roof structures.

Applications

The Survey3D A160 is the ideal solution for measuring irregular material piles in:

1. Thermal Power Plants: For precise coal yard and bunker inventory.
2. Steel Mills: To monitor raw material stocks like iron ore and coke.
3. Grain Storage: ensuring accurate volume tracking in large agricultural silos.
4. Mining: For inventorying extracted minerals and aggregates.

Why Choose the Survey3D A160?

Safety and efficiency are the pillars of modern industrial management. By deploying the Survey3D A160, companies eliminate the safety risks associated with manual “rope and weight” measurement methods. Furthermore, the real-time data integration allows for “just-in-time” inventory decisions, reducing waste and optimizing supply chain logistics.

Technical Specifications Overview

• Scan Range: Up to 60m (Standard) / 160m (Extended)
• Scanning Angle: 360° Horizontal x 360° Vertical coverage
• Point Accuracy: < 2cm
• Operating Temperature: -40°C to +60°C
• Data Interface: Ethernet / RS232

Upgrade your facility’s inventory system with the Survey3D A160. Whether you are managing coal, grain, or chemicals, this fully automatic 3D laser scanner provides the accuracy and reliability needed to stay ahead in a competitive market.